Samosa Patti
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Service:
Food
The Project Story
The objective of this frozen food development project was to formulate a premium-quality frozen samosa patti (samosa sheets) that delivers exceptional crispness, flexibility, and consistent performance for commercial food manufacturers, QSRs, cloud kitchens, and retail consumers. Adhrysa Lifescience optimized the dough composition and sheet-processing technology to produce ultra-thin, easy-to-fold pastry sheets with excellent handling properties, ensuring perfectly shaped samosas that remain crispy, flaky, and golden after frying or baking while supporting large-scale industrial production.
The Challenge
Creating an ideal frozen samosa patti formulation required balancing dough elasticity with sufficient strength to prevent tearing during folding and filling. Additional formulation challenges included maintaining sheet flexibility after freezing, minimizing moisture migration, preventing cracking during thawing, ensuring consistent thickness, and achieving the desired crispy, blistered texture after cooking without compromising shelf life or manufacturing efficiency.
Formulation Highlights
- Premium frozen samosa patti with optimized dough formulation for superior handling.
- Ultra-thin pastry sheets offering excellent flexibility and tear resistance.
- Produces crispy, flaky, golden-brown samosas after frying or baking.
- Uniform sheet thickness for consistent filling, folding, and sealing performance.
- Freeze-stable formulation with excellent thaw stability and moisture control.
- Extended frozen shelf life while maintaining texture and product integrity.
- Suitable for retail, HoReCa, QSRs, cloud kitchens, and industrial food manufacturing.
- Commercially scalable formulation developed for efficient, high-volume frozen food production.